Avoid Unplanned Downtime and Protect Throughput With Early Equipment Insights

When critical equipment fails, production stops. Revenue disappears. Your team is under pressure to recover as quickly as possible.

Augury’s AI-powered Machine Health monitoring system alerts you to developing failures weeks before they happen, giving you the time and guidance to fix issues on your own schedule.

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Industry Challenges

The cost of reactive maintenance

Manufacturing teams face critical challenges daily:

Gears

Break the repair cycle

  • It can be frustrating to repeatedly repair the same machine issues repeatedly
  • To fix problems effectively and prevent them from recurring, you need to understand their root cause
  • You want reassurance that a repair is handled right the first time
Caution

Protect your production

  • If production stops without warning, it puts immediate pressure on your maintenance schedules
  • Unplanned machine downtime can make it difficult to meet your customer commitments
  • You need a way to protect your revenue and consistently hit your targets
Maintenance

See beyond manual checks

  • Even with careful inspections, it is difficult to see issues developing inside a machine, e.g., subtle misalignment that hasn’t yet caused heat or noise
  • Traditional inspections may miss early warning signs of machine faults
  • Relying on what you can hear or feel often identifies a machine problem only after it has escalated
PE

Support your team’s capacity

  • Constant “firefighting” makes it hard for your team to focus on strategic work
  • Managing excessive “just-in-case” spare parts inventory drains valuable resources
  • Missing early machine issues can lead to product loss or raw material waste

Make your days more predictable with Augury

  • Day one insights
  • Early alerting catches signals so that you can plan machine fixes around your schedule
  • Actionable AI insights guide real-world fixes, so you have quick resolution, and first right-time repairs
  • You extend your expertise with dedicated Reliability Success Managers, Vibration Analysts, and an account team
310% ROI
per Forrester’s Total Economic Impact™ study
<6 months payback 
per Forrester’s Total Economic Impact™ study
15+ years
of industry experience
Expert validated
AI insights with prescriptive guidance from Cat III & IV Vibration Analysts
Guaranteed Diagnostics™
available on select machines

Proven results across the Industry

Food Beverage
Food & Beverage

The Challenge

The team wanted to reduce unplanned downtime as part of their operational excellence business targets.

After Augury

Using heat, vibration, and magnetic signals, Augury detected early warning signals that helped improve unplanned downtime through fast and accurate alerts.

Results

  • Reduced unexpected downtime, preventing more than 1 million pounds of food waste in one year

  • 0 unexpected breakdowns or interruptions across monitored pilot assets

  • 4 months of additional runtime unlocked for production lines to meet demand

hand manufacturing
Plastic Film Recycling

The Challenge

Operations were reactive, requiring technicians to make their best judgment call on what was wrong by listening to noises.

After Augury

The team has visibility into production, allowing them to see what’s coming and plan resources and safety accordingly.

Results

  • $2.4 million in downtime and repair costs avoided by detecting a single motor fault early and getting the spare part ordered in time

  • 20-25% improvement in average uptime numbers achieved after deploying Augury

Workerman works manufacturing
Chemicals

The Challenge

Before Augury, the team’s maintenance reliability work process was very traditional, route-based, and time-interval-based. Emergency repairs would pop up, disrupting schedules.

After Augury

Their maintenance team has access to early alerts, allowing them to avoid unplanned downtime by addressing machine problems with enough time to schedule the repair.

Results

  • 7x ROI achieved in less than one year

  • 100% accuracy in Machine Health predictions reported by the team

How Augury reduces equipment failures

The shift from reactive to proactive

Reactive Maintenance (Before)
Predictive / CBM (After)
Fix after failure
Fix before failure
No early warning
Early fault detection
Catastrophic damage
Failure avoidance through targeted interventions
Unplanned downtime
Planned, condition-based repairs
Event-driven maintenance
Data-driven, expert-informed, predictive maintenance
reactive to proactive

Trusted by global manufacturing leaders

manufacturing leaders
Industries served:
Food & Beverage Consumer Packaged Goods Chemicals & Pharma Pulp & Paper Building Materials & Cement Oil & Gas Metals & Mining Energy & Utilities Plastics & Forest Products
Recognition and validation:

🏆 Gartner recognition: Featured in industrial AI and predictive maintenance market analysis

🏆 Forrester Total Economic Impact™ study: 310% ROI, <6 months payback validated

🏆 Verdantix Green Quadrant: Recognized as a Leader for Industrial AI analytics

🏆 LNS Solution Selection Matrix: Named a Leader for Industrial AI, Advanced Analytics

Enterprise-grade security and compliance:
SOC 2 Type II Certified
ISO 27001 Certified
GDPR Compliant
Enterprise-grade data security and privacy
Seamless integrations:
SAP
IBM Maximo
Oracle
Infor
Microsoft Azure
AWS Industrial IoT
Standard APIs for custom integrations
How Augury works with clients

Transform your maintenance strategy in weeks

1-2
Weeks 1–2
Sensor deployment and system setup with Augury’s Maintenance and Reliability experts. Data is immediately captured and analyzed against a large database of similar machines.
3-4
Weeks 3–4
Machine health diagnostics are available for each machine, creating a baseline for measurable improvements.
5+
Week 5+
Early failure detections, scheduled repairs, and downtime reduced. Continuous Machine Health impact, ROI quantifications, and reporting.