AI Predictive Maintenance Solutions

Machine Failures Are Predictable.
Treat Them That Way.

Take control of your industrial machines. Augury’s Machine Health solutions provide the prescriptive insights you need to keep your production lines running.

1.1B+
Hours of machine monitoring, powering accurate insights
300k+
Machines monitored by Augury
< 6
Months payback (per Forrester’s Total Economic Impact™ study)
310%
ROI per Forrester’s Total Economic Impact™ study

The Augury Difference:
Machines talk, we listen™

Blind spots are where failures hide. Augury’s Machine Health solutions eliminate them.

With continuous coverage across 200+ asset types of all criticalities, your teams get the visibility, diagnostics, and expert support they need to catch failures early and act. And because Augury unifies asset health data, AI diagnostics, and expert services in a single platform, you get results from day one that scale across your entire operation.

Machine Health 360°

Comprehensive asset coverage across industries and four levels of criticality.

200+
Asset types
Industrial-grade IoT
Included in every subscription
Three large blue industrial pumps are installed on a concrete platform, with silver pipes connected above them and various other pipes and machinery visible in the background.

Accurate AI insights

Diagnostics that cut through the noise with fewer false alarms.

75%
Less false alarms than threshold systems
Prescriptive guidance backed by Cat III & IV Vibration Analysts
A line graph with multiple colored lines showing peaks at various points. Three highest peaks are marked: 1st peak at 30, 2nd at 59, and 3rd at 89. The x-axis ranges from 0 to 100 Hz, and the y-axis up to 1.2 G.

Built for teams

From maintenance planners to reliability engineers, everyone gets the dashboards they need.

~90%
User engagement
~30 days
To first machine improvement
CMMS/EAM
Integrations with top platforms
Three workers in safety gear, including hard hats, safety glasses, and reflective vests, smile and give thumbs up while standing together in an industrial setting with equipment in the background.

Expert services

We support our customers with an experienced reliability, vibration analysis, and delivery team.

260+
Years of combined reliability expertise
10+
Languages
40+
Countries supported
Two workers wearing safety helmets and high-visibility gear inspect or repair machinery in an industrial setting. One kneels and examines equipment, while the other stands nearby with ear protection.

Scalable infrastructure

From pilot to global rollout, Augury’s standardized deployment and repeatable playbook deliver consistent results.

Cloud native Enterprise-grade architecture
Proven quality and safety standards including ISO 9001, ISO 27001, and ISO 80079-34
Aerial view of an industrial facility with large spherical tanks, pipes, buildings, and paved roads; green areas and trees surround the complex, with a highway visible at the bottom.
No Asset Left Behind

Machine Health 360°

Complete coverage for your assets

Trusted By Industry

AI predictive maintenance.
Real results.

Save time and money while reducing operational risk. Here’s what you’ll see with Augury’s Machine Health solutions.

Two workers wearing safety equipment, including helmets and vests, stand in front of a conveyor belt in a factory or industrial setting, observing a large sheet of material being processed.

Uptime you can count on

Prevent unexpected equipment failures and optimize your scheduled downtime

Eliminate unnecessary downtime

Maintenance planning that works on your schedule

Extend asset life cycles and strategically plan your work and resources

Optimize asset care

Reduction in waste, improved environmental impact

Drive down energy usage, scrap, and material loss related to machine malfunctions

Reduce loss, waste, and emissions

Increasing output from your current machines

Improve availability and output from the machines you already have

Maximize yield and capacity

Insights your team can trust

Move easily from reactive to proactive maintenance

Transform the way you work
Trusted By Leaders

Validated by industrial customers

Join manufacturers who trust Augury to drive more uptime, predictability, and savings across their operations.

Jim Hunt
Read Full Success Story

In our implementations so far, we’ve had 100% accuracy in our predictions. We’ve had no misses.

Jim Hunt
Corporate Digital Value Delivery Leader
Read Full Success Story
A production line from a leading tissue manufacturer showcases multiple toilet paper rolls moving along conveyor belts, with an Area Technology Manager examining the processes and a valve handle visible in the background.

Augury has been truly life-changing for our machines. Within 4–6 weeks we were curing issues before they happened. Unplanned shutdowns disappeared.

Carlos Figueroa, the Maintenance Manager at Circulus, stands in an industrial setting with machinery and pipes in the background, wearing a cap and a safety vest.
Operations before implementing Augury were reactive. We would have to guess if something was going wrong. We would have to listen to noises to verify if something was going wrong. Then when something went down we had to shut down the plant. Augury has given us the ability to have more predictive maintenance, where we see what’s coming down the line, where we can plan our resources and safety.
Leading Snack Manufacturer - MH

When Augury came around, I was a big skeptic, but it hadn’t even been a couple of weeks before I knew this was the best and most functional idea I’ve seen. What a jackpot!

It really has proven, time and time again, to be an eye-opening tool that’s saved us time, energy, money, and it’s easy for mechanics to understand. The whole concept, the whole tool — it’s all there.

See what Augury can do for your operations

Recommended Resources

Learn more

Machine Health

Phase Analysis Webinar

Book cover for the Augury Special Edition of "Machine Health For Dummies."
Machine Health

Machine Health For Dummies

Customers & Partners

From Alert to Action: 5 Things to Know About the Augury + MaintainX Integration

Augury helps manufacturers detect developing issues early through Machine Health monitoring and prescriptive insights. MaintainX is an asset and work intelligence platform that helps frontline teams turn insights into action. By integrating the two, Augury alerts become actionable work within MaintainX so frontline teams can act with confidence: complete with context, asset data, and AI-powered…
6 Min read

FAQs

Questions about Augury, our solutions, and how we work with customers.

  • What is machine health?

    Machine health is the real-time condition, performance, and reliability of industrial equipment, assessed by Internet of Things (IoT) sensors that capture vibration, temperature, and magnetic data to provide visibility into how an asset is operating.

    By applying artificial intelligence (AI) and advanced analytics to collected data, a Machine Health monitoring system proactively detects anomalies and faults before failures occur, allowing operations to see, understand, and fix problems before they escalate By knowing exactly when and where maintenance is needed, teams can prevent downtime and keep production running. 

    Watch the video to learn more: What’s Machine Health? | Predictive Maintenance for the Manufacturing Industry

  • Why is asset health monitoring important?

    Asset health monitoring is important because it replaces reactive, manual maintenance with proactive, data-driven, expert-validated recommendations that optimizes production and prevents unnecessary downtime. 

    The impact of this technology has been validated in thousands of  real-world deployments.  At DuPont, implementing Augury’s Machine Health helped their teams achieve 7x ROI in less than a year, transforming their operations and increasing productivity.  

    Internet of Things (IoT) sensors capture vibration, temperature, and magnetic data to provide visibility into how an asset is operating.

    By applying artificial intelligence (AI) and advanced analytics to collected data, a Machine Health monitoring system proactively detects anomalies and faults before failures occur, allowing operations to see, understand, and fix problems before they escalate. By knowing exactly when and where maintenance is needed, teams can prevent downtime and keep production running.

  • What industries benefit the most from equipment health monitoring?

    Equipment health monitoring benefits process-intensive industries where unplanned asset failure can halt entire production lines, causing financial losses, quality issues, and safety risks. 

    Here are the primary industries that benefit from Augury’s Machine Health Solutions:

     

    Industry Key benefits of equipment health monitoring
    Food and Beverage Production uptime during peak seasons, food safety compliance, and waste reduction through improved process stability
    Chemicals Process safety in hazardous environments, yield optimization, and emissions reduction
    Pulp and Paper Web break prevention on high-speed lines, energy efficiency, and quality consistency across global sites
    Pharmaceuticals Batch integrity, stringent quality control, and downtime avoidance for critical packaging and production equipment
    Building Materials and Cement Operational stability for heavy assets like kilns and crushers, asset life extension, and productivity gains
    Mining and Metals Equipment availability in extreme conditions, cost optimization, and throughput increases
    Consumer Packaged Goods Line reliability across high-volume operations, consistent product quality, and reduced losses from unplanned disruptions
    Oil and Gas

  • How do machine health monitoring solutions differ in data visualization features?

    Machine health monitoring solutions vary widely in how they present data and support decision-making. Some solutions focus only on real-time alerts and diagnostics, while others combine those capabilities with prescriptive insights, asset prioritization, and business context, giving teams a clearer path to action.

    Machine health monitoring solutions Visualization and dashboards Key differentiators and business impact
    Augury Aggregated asset health views, site and fleet-level dashboards, performance, and value tracking Prescriptive insights layered on diagnostics, scalable multi-site visibility, and a strong focus on business outcomes
    AssetWatch Centralized real-time condition views, alert-driven reporting Continuous monitoring model, emphasis on early issue detection
    KCF Technologies Real-time alerts, asset-level condition views, and diagnostic-focused dashboards Focus on fault identification
    I-care Risk-based dashboards, real-time insights across assets and plants Global service footprint, integration of monitoring, diagnostics, and reliability services
    Tractian Single-pane dashboards combining condition monitoring and workflows Integrated monitoring and operational workflows, simplified visualization for plant teams

  • Does Augury’s Machine Health Solutions monitor only the most critical assets, or can we cover our secondary and Ultra-Low RPM equipment on the same platform?

    Augury’s Machine Health Solutions monitors a broad range of equipment, applying different sensing and analytics approaches based on risk, operating conditions, and impact.

    Our IoT sensors support ultra-low RPM applications that are traditionally harder to assess using standard vibration-only methods. By combining multiple signal types and advanced analytics, we evaluate slower-moving components for early signs of degradation.

    This coverage extends to your supporting equipment, such as auxiliary systems and balance-of-plant assets that indirectly affect production. Bringing primary and secondary assets into a single system improves visibility, helps prioritize actions, and reduces blind spots across your operations.

  • Are the Augury sensors wireless and rugged enough for my environment?

    Yes. Augury sensors such as the Halo™ R4000 Series are wireless and designed for reliable operation in demanding industrial environments, including conditions with high vibration, temperature variation, and continuous operation requirements.

    Augury’s technology is built with:

    • Wireless, industrial-grade design: Built for permanent installation without hard wiring, enabling flexible deployment across different asset types and locations.
    • Hazardous-area readiness: Certified for use in hazardous and potentially explosive environments, including Class I and Class II Division 2 locations, with IECEx and ATEX compliance.
    • Proven quality and safety standards: Developed and manufactured under ISO 9001 (quality management), ISO 27001 (information security), and ISO 80079-34 (equipment for explosive atmospheres).

  • What is the expected time-to-value (TTV) for an Augury implementation, and what proven ROI metrics can we expect to achieve?

    According to a Forrester Total Economic Impact™ study, Augury provides:

    • Fast time to value: The composite organization achieved payback in less than six months, driven by early reductions in unplanned downtime and more efficient intervention planning
    • Strong overall ROI: Over a three-year period, Forrester calculated a 310% return on investment (ROI) and a net present value (NPV) of $20.1M, after risk adjustment

  • What is covered by Augury’s Guaranteed Diagnostics™, and how does it mitigate our operational risk?

    Augury’s Guaranteed Diagnostics™ covers AI-driven condition analysis on eligible rotating assets and includes financial protection through a partnership with HSB, a Munich Re company. If specific health events are missed while an asset is classified as acceptable or under monitoring, our customers may receive compensation for qualifying production downtime, within defined per-incident and annual limits.

    This offering mitigates operational risk by adding a financial safeguard on top of predictive insights. By pairing early issue detection with warranty-backed coverage, we help limit exposure to unexpected failures, reduce budget volatility, and give teams greater confidence in operational decisions.