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Machine Health
Ultra Low

Complete the detection picture with Augury’s ultrasonic and vibration sensing capabilities for critical low-RPM machines.

Large industrial rotary kiln with visible gear mechanism inside a factory, highlighted by the Machine Health 360 logo in the lower left corner, showcasing ultra low maintenance requirements.

Break the Sound Barrier With AI-powered Precision

Advanced AI diagnostics for clear, prescriptive insights and root causes — down to 1 RPM

Robust ultrasonic sensors for continuous monitoring — up to 100kHz

No more guesswork and manual inspections — fully connect, monitor, and protect your slowest critical assets

Part of Augury’s Machine Health 360, expanding coverage and control to more assets and more environments

A close-up of a dusty blue industrial machine with a black cable connected via a silver connector, featuring a yellow label on the cable—highlighting Ultra Low maintenance needs for optimal Machine Health.

Diagnose Every Machine Fault Months In Advance

Bearing lubricationBearing wearAxial unbalance
Damaged rotor barsElectrical faultsElectrical discharge via bearings
Gear frictionStructural mechanical loosenessLoose rotor bars
Loose stator windingsMisalignmentWorn/Eccentric Motor Sheave
Rotor mesh abnormalityRotor eccentricityRadial unbalance
Rubbing/FrictionShaft eccentricity (Motor)Significant change in vibrations
Stator eccentricityImpactingKiln refractory looseness

*Full diagnostic fault coverage is available through a combination of Halo R4000 motor sensors and Halo U2000 low RPM sensors.

Halo™ U2000 Ultrasound Sensor

The new Halo U2000 sensor delivers full-spectrum ultrasound data to effectively monitor your low RPM critical machinery.

A 3D rendering of a cylindrical metal connector with external threads, next to a round cap featuring two green contact points—ideal for ultra low voltage applications in machine health systems.

Sensing

Sensor Element/Structure: PZT Ceramic/Shear Mode
Dynamic Range: ± 80g, peak; *Vsource ≥ 22V, 12V bias
Frequency Response: ± 3dB (0.5Hz – 22 kHz)
Frequency Response: ± 10% (1 Hz – 16 kHz)
Peak Sensitivity: ± 21dB ± 2 dB

Electrical

Sensitivity (± 10%): 100 mV/g
Spectral Noise @ 10 Hz: 30 μg/√Hz
Spectral Noise @ 100 Hz: 4 μg/√Hz
Spectral Noise @ 1000 Hz: 2 μg/√Hz
Case Isolation: > 108 ohm

Environmental/Physical

Operating Temperature Range: -50°C to +121°C (-58°F to +250°F)
Maximum Shock Protection: 10,000g, peak
Electromagnetic Sensitivity: CE
Sealing: Welded/Hermetic
Submersible Depth: 200 ft. (60 m)
SIL Rating: SIL 2
Case Material: 316L Stainless Steel
Mounting Thread: 1/4-28 UNF
Connector (non-integral): 2 Pin mini-MIL, J series connector
Resonant Frequency: 2,520,000 CPM ± 12,000 CPM (42 kHz±2kHz)
Calibration Certificate: CA10

Halo™ Hub 1.0

The new Halo Hub 1.0 is designed for simultaneous analog signal acquisition from Augury’s proprietary wired sensors. It is a fully integrated unit that combines 24-bit analog-to-digital signal conversion and acquisition, wifi and cellular connectivity, and power supply.

A black rectangular device labeled "AUGURY" with four cables connected at the bottom, designed for ultra low power monitoring and enhanced machine health diagnostics.

Ultrasound Sampling

Channels/Sensors per Node: 4 channel, simultaneous
Resolution: Up to 24 bits
Sampling Rate: Up to 100 kHz per sensor
Sampling Duration: Up to 300 seconds
Max Frequency Resolution: < 0.1 Hz
Peak Sensitivity: 20 – 30 kHz
Max Cable Length: 30 feet
Total Harmonic Distortion Plus Noise (THD+N): -95 dB

Electrical

Input Type: VAC
Input Voltage (AC): 85 – 264 VAC
Power (Watts): 60W

Environmental / Physical

Operating Temperature Range: 0°C to +60°C (32°F to +140°F)
Storage Humidity: 5 – 95% RH (non-condensing)
IP Rating: IP65

Data Connectivity

Connectivity: Integrated Wi-Fi 802.11a/b/g/n
LTE Cat. 1 for the US, EU, and APAC regions
WLAN Standards: 802.11a/b/g/n, Bluetooth 4.2 compliance
Frequency Band: 2.4 GHz/5 GHz
SIM Format: Nano x 2
Cellular Carrier Approvals
US: Verizon, AT&T

Machine Health Ultra Low Detection Avoids 3,600+ Hours of Downtime

See how a mining and metals manufacturer leveraged Augury’s low RPM solution to uncover a critical gear issue, saving $108K.

A close-up view of industrial machinery with a yellow motor, wiring, and dust buildup, highlighting the importance of ultra low downtime for optimal machine health against a metal structure backdrop.