500+ manufacturers on AI, downtime, and what’s getting in the way.

AI Rotating Equipment Condition Monitoring

Maintain Rotating Equipment on Your Schedule.

AI diagnostics across 65+ assets so your team knows exactly what to fix, when, and why.

A cutaway illustration showcases the internal components of an electric motor and a centrifugal pump, highlighting the rotor, stator, and impeller, set against a teal background—an essential visualization for understanding industrial rotating equipment.

How our Machine Health Solutions work for your rotating assets

With Augury’s rotating equipment condition monitoring, you detect early high-frequency noise and defect amplitudes to identify the specific type and severity of faults in your assets.

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Monitor

Sensors capture and transmit data to Augury’s platform 24/7

Diagnose

AI detects machine faults, explains what caused them, and prescribes courses of action

Guide

Augury’s platform, AI insights, and expert support enable users to prioritize and plan

Act

Users collaborate and act on guidance to improve the health and performance of their machines

Monitor

Sensors capture and transmit data to Augury’s platform 24/7

Diagnose

AI detects machine faults, explains what caused them, and prescribes courses of action

Guide

Augury’s platform, AI insights, and expert support enable users to prioritize and plan

Act

Users collaborate and act on guidance to improve the health and performance of their machines

Monitor

Sensors capture and transmit data to Augury’s platform 24/7

Diagnose

AI detects machine faults, explains what caused them, and prescribes courses of action

Guide

Augury’s platform, AI insights, and expert support enable users to prioritize and plan

Act

Users collaborate and act on guidance to improve the health and performance of their machines

Ready to improve reliability for your rotating equipment?

We put the power of actionable AI into the hands of people in manufacturing so they can solve the industry’s biggest problems. Find out how.

Fault types detected by rotating machinery condition monitoring

We continuously monitor your rotating assets to provide prescriptive guidance on what to fix and when, including specific root-cause analyses and severity assessments for every detected fault.

Abnormal ultrasound emissions Beat frequency Rotating mechanical looseness
Abnormal vibration emissions Blade pass frequency Rubbing/friction
Axial unbalance High vibration relative to baseline Significant change in vibrations
Bearing lubrication issues Impacting Worn/defective coupling
Bearing wear Misalignment

Real wins with condition monitoring for rotating equipment

View our complete customer success stories ↗

Prevented downtime

480 hours

Prevented downtime

Augury’s AI monitoring detected increased vibration in a CPG manufacturer’s extruder, indicating a bearing failure. By replacing the faulty bearings before they reached failure, the team avoided 480 hours of unplanned downtime on a critical production line.

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$433K

Downtime and repair costs avoided

Augury flagged sub-synchronous vibration in a critical mixer for a pet food manufacturer, indicating structural looseness. The on-site maintenance team found worn sprocket teeth and replaced the motor and gearbox before a failure occurred, saving 16 hours of downtime and $433,000 in costs.

A simple icon of an open hand below a dollar sign enclosed in a partial circle, on a dark blue background, symbolizing receiving money or financial support.
$2.4M

Potential losses prevented

Augury identified an asset imbalance and a sharp increase in acceleration on a main drive motor at a large chemical facility. The site team used this early notification to repair the motor during a planned window, avoiding an estimated $2.4 million in replacement and downtime expenses.

Banner with text: $350K Throughput losses avoided and info about solving bearing wear issues in manufacturing, saving $350,000. Button reads, See our Machine Fault Types Ebook.

Work Better with Augury

We put the power of actionable AI into the hands of people in manufacturing so they can solve the industry’s biggest problems.

Frequently asked questions

  • What are the most common condition-monitoring techniques for rotating equipment?

    Common condition-monitoring techniques for rotating equipment include:

    1. Vibration analysis
    2. Temperature sensing
    3. Magnetic flux monitoring
    4. Ultrasound detection

     
    Our Machine Health Solutions can combine the four techniques so your team gets a complete picture of each asset’s health. When one signal points to a potential issue, the others provide context and confirmation, reducing false positives and giving your maintenance team the confidence to plan work accurately.

  • Which types of rotating equipment can you monitor?

    We monitor 65 types of rotating mechanical equipment, including pumps, fans, motors, compressors, gearboxes, blowers, conveyors, and cooling towers. Our solutions cover both your critical primary assets and your supporting equipment, giving your team full-facility visibility.

  • Can we monitor rotating assets located in hazardous or explosive environments?

    Yes. We offer condition monitoring for rotating equipment in hazardous areas using safety-certified wireless Ranger Pro sensors designed for Class 1 and 2, Division 1 and 2 locations. You can install them without conduit runs, hot-work permits, or facility shutdowns, and your team analyzes data on the same unified cloud platform as your standard assets. This technology ensures you have consistent visibility and diagnostics across your facility, including areas that pose the highest operational risks.

  • How do Augury’s Machine Health Solutions differentiate between a real fault and normal operational changes, like different production speeds or loads?

    Our Machine Health Solutions apply machine-learning models trained on a large proprietary dataset to build a detailed baseline for each asset under its real operating conditions. The system calculates hundreds of unique parameters, including motor RPM and magnetic signal deviations, so it understands what normal behavior looks like for that specific machine at different speeds, loads, and production configurations.

  • Does Augury integrate equipment insights directly into our current tech stack workflows?

    Yes. Augury integrates directly with your existing CMMS, EAM, and enterprise platforms, including SAP, Maximo, and Microsoft Azure. When our solutions for rotating equipment condition monitoring detect a fault, they automatically trigger a work order in the tools your team already uses, without manual handoffs or duplicate data entry.

    Learn more about Augury’s interoperability-as-a-service.

  • How long does it take to deploy Augury’s Machine Health Solutions across a whole production line?

    A typical initial deployment is up and running within a few hours of installation, with data flowing to your team immediately. Our Account Managers coordinate every step of the rollout, and we design this process to work without disrupting your active production schedule.

    Full production-line coverage builds from there. We work alongside your team to develop a complete condition-monitoring program across your facility, prioritizing assets by criticality and validating each in sequence.

  • How do Augury’s vibration analysts support our maintenance team when the system detects faults in rotating equipment?

    When our AI detects an anomaly, Augury’s certified CAT III and IV vibration analysts review the finding before it reaches your team. These specialists analyze the flagged data, reading patterns across your asset’s operating range to confirm whether a fault is real and to identify its root cause, including bearing failures, misalignment, and imbalance.

    Every alert your maintenance team receives comes with a verified diagnosis, a severity assessment, and specific repair guidance. You don’t have to interpret the raw data yourself. You get the answer: what’s wrong, how urgent it is, and when to act.

  • What proven ROI metrics can we expect to achieve with Augury’s condition monitoring for rotating equipment?

    A recent Forrester Total Economic Impact™ study* found that manufacturers using Augury’s solutions saw a 310% return on investment in three years, recouping their initial investment in under six months and achieving a net present value of $20.1 million.

    The primary driver of these results was the reduction in unplanned downtime, which accounted for $16.8 million in avoided revenue loss over the same period.

    Beyond revenue protection, customers also document improvements in maintenance labor efficiency, reductions in emergency repair costs, and higher overall equipment effectiveness (OEE) as their teams shift from reactive work to planned, predictive maintenance schedules.

    *“The Total Economic Impact™ Of Augury Machine And Process Health” commissioned study conducted by Forrester Consulting on behalf of Augury, July 2025. Results are based on a composite organization representative of interviewed customers over three years.