500+ manufacturers on AI, downtime, and what’s getting in the way.

AI for Predictive Maintenance Solutions

Machine Failures Are Predictable.
Treat Them That Way.

Most machine failures don’t happen without warning signs. Backed by AI diagnostics, Machine Health detects those signs earlier and gives your team expert guidance they can act on.

1.1B+
Hours of machine monitoring, powering accurate insights
300k+
Machines monitored by Augury
< 6
Months payback (per Forrester’s Total Economic Impact™ study)
310%
ROI per Forrester’s Total Economic Impact™ study

The Augury difference:
Machines talk, we listen™

Blind spots are where failures hide. Augury’s Machine Health solutions eliminate them.

With continuous coverage across 200+ asset types of all criticalities, your teams get the visibility, diagnostics, and expert support they need to catch failures early and act. And because Augury unifies asset health data, AI diagnostics, and expert services in a single platform, you get results from day one that scale across your entire operation.

Comprehensive Coverage

Comprehensive asset coverage across industries and four levels of criticality.

200+
Asset types
Industrial-grade IoT
Included in every subscription
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Accurate AI insights

Diagnostics that cut through the noise with fewer false alarms.

75%
Fewer false alarms than threshold systems
Prescriptive guidance backed by Cat III and IV Vibration Analysts
A line graph with multiple colored lines showing peaks at various points. Three highest peaks are marked: 1st peak at 30, 2nd at 59, and 3rd at 89. The x-axis ranges from 0 to 100 Hz, and the y-axis up to 1.2 G.

Built for teams

From maintenance planners to reliability engineers, everyone gets the dashboards they need.

~90%
User engagement
~30 days
To first machine improvement
CMMS/EAM
Integrations with top platforms
Three workers in safety gear, including hard hats, safety glasses, and reflective vests, smile and give thumbs up while standing together in an industrial setting with equipment in the background.

Expert services

We support our customers with an experienced reliability, vibration analysis, and delivery team.

260+
Years of combined reliability expertise
10+
Languages
40+
Countries supported
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Scalable infrastructure

From pilot to global rollout, Augury’s standardized deployment and repeatable playbook deliver consistent results.

Enterprise-grade architecture
Proven quality and safety standards, including ISO 9001, ISO 27001, and ISO 80079-34
Aerial view of an industrial facility with large spherical tanks, pipes, buildings, and paved roads; green areas and trees surround the complex, with a highway visible at the bottom.
No Asset Left Behind

Machine Health 360°

Complete coverage for your assets

Trusted by Industry

AI predictive maintenance.
Real results.

Save time and money while reducing operational risk. Here’s what you’ll see with Augury’s Machine Health solutions.

Two workers wearing safety equipment, including helmets and vests, stand in front of a conveyor belt in a factory or industrial setting, observing a large sheet of material being processed.

Uptime you can count on

Prevent unexpected equipment failures and optimize your scheduled downtime

Eliminate unnecessary downtime

Maintenance planning that works on your schedule

Extend asset life cycles and strategically plan your work and resources

Optimize asset care

Reduction in waste, improved environmental impact

Drive down energy usage, scrap, and material loss related to machine malfunctions

Reduce loss, waste, and emissions

Increasing the output from your current machines

Improve availability and output from the machines you already have

Maximize yield and capacity

Actionable insights your whole team can trust

Shift from reactive maintenance to a more proactive approach

Transform the way you work
Trusted by Leaders

Validated by industrial customers

Join manufacturers who trust Augury to drive more uptime, predictability, and savings across their operations.

Jim Hunt
Read Full Success Story

In our implementations so far, we’ve had 100% accuracy in our predictions. We’ve had no misses.

Jim Hunt
Corporate Digital Value Delivery Leader
Read Full Success Story
A production line from a leading tissue manufacturer showcases multiple toilet paper rolls moving along conveyor belts, with an Area Technology Manager examining the processes and a valve handle visible in the background.

Augury has been truly life-changing for our machines. Within 4–6 weeks we were curing issues before they happened. Unplanned shutdowns disappeared.

Carlos Figueroa, the Maintenance Manager at Circulus, stands in an industrial setting with machinery and pipes in the background, wearing a cap and a safety vest.
Operations before implementing Augury were reactive. We would have to guess if something was going wrong. We would have to listen to noises to verify if something was going wrong. Then when something went down we had to shut down the plant. Augury has given us the ability to have more predictive maintenance, where we see what’s coming down the line, where we can plan our resources and safety.
Leading Snack Manufacturer - MH

When Augury came around, I was a big skeptic, but it hadn’t even been a couple of weeks before I knew this was the best and most functional idea I’ve seen. What a jackpot!

It really has proven, time and time again, to be an eye-opening tool that’s saved us time, energy, money, and it’s easy for mechanics to understand. The whole concept, the whole tool — it’s all there.

See what Augury can do for your operations

Recommended Resources

Learn more

Blue graphic with a magnifying glass highlighting jagged signal lines, next to the text Phase Analysis: From Vibration Alert to Signal-Level Proof on a dark blue background.
Machine Health

Phase Analysis Webinar

Book cover for the Augury Special Edition of "Machine Health For Dummies."
Machine Health

Machine Health For Dummies

Dark blue graphic with the text From Alert to Action above the logos of Augury and MaintainX, separated by a plus sign, on a dotted background.
Customers & Partners

From Alert to Action: 5 Things to Know About the Augury + MaintainX Integration

Augury helps manufacturers detect developing issues early through Machine Health monitoring and prescriptive insights. MaintainX is an asset and work intelligence platform that helps frontline teams turn insights into action. By integrating the two, Augury alerts become actionable work within MaintainX so frontline teams can act with confidence: complete with context, asset data, and AI-powered…
6 Min read

FAQs

Questions about AI for predictive maintenance, our solutions, and how we work with customers.

  • What is AI for predictive maintenance?

    AI for predictive maintenance detects equipment problems before they cause failures. Augury’s Machine Health solutions do exactly that, using Internet of Things (IoT) sensors that capture vibration, temperature, and magnetic data to provide real-time visibility into the condition, performance, and reliability of your industrial equipment.

    Traditional monitoring systems trigger alerts when a single value crosses a fixed threshold. That approach catches acute events but misses the gradual, multi-variable degradation patterns that precede most industrial failures. AI-based diagnostics recognize those patterns across hundreds of variables simultaneously, identifying developing faults weeks before a threshold alarm would fire.

    By applying artificial intelligence and advanced analytics to collected data, Machine Health proactively detects anomalies and faults before failures occur, allowing your teams to see, understand, and fix problems before they escalate. By knowing exactly when and where maintenance is needed, you can prevent downtime and keep production running.

    Watch the Machine Health video to learn more.

  • How does AI-driven predictive maintenance reduce downtime in manufacturing?

    AI-based predictive maintenance reduces unplanned downtime by continuously monitoring equipment condition, identifying developing faults early, and giving teams time to schedule the right maintenance before an issue disrupts production. Earlier, more precise insights can reduce emergency repairs, shorten troubleshooting time, and help maintenance teams coordinate work around production schedules.

    Augury’s Machine Health solutions provide advanced anomaly detection and help diagnose specific faults. Expert validation and prescriptive guidance help teams understand:

    • What is happening
    • How serious is it
    • What action to take?

    Unlike preventive maintenance, which services equipment on a fixed schedule regardless of actual condition, AI-driven predictive maintenance intervenes only when data indicate intervention is needed. That means fewer planned outages for unnecessary work and fewer surprises from failures that develop between service windows.

  • What are real-world AI predictive maintenance examples?

    Real-world examples of AI for predictive maintenance strategies include accurately predicting potential equipment faults, scheduling repairs before production is disrupted, and helping teams direct maintenance resources to the machines that need attention most. Across industries, manufacturers use these insights to improve equipment reliability, production planning, and operational performance.

    Here are some benefits across industries:

    • Food and Beverage: Production uptime during peak seasons, food safety compliance, and waste reduction through improved process stability.
    • Chemicals: Process safety in hazardous environments, yield optimization, and emissions reduction
    • Pulp and Paper: Web break prevention on high-speed lines, energy efficiency, and quality consistency across global sites.
    • Pharmaceuticals: Batch integrity, stringent quality control, and downtime avoidance for critical packaging and production equipment.
    • Building Materials and Cement: Operational stability for heavy assets like kilns and crushers, asset life extension, and productivity gains.
    • Mining and Metals: Equipment availability in extreme conditions, cost optimization, and throughput increases
    • Consumer Packaged Goods: Line reliability across high-volume operations, consistent product quality, and reduced losses from unplanned disruptions.
    • Oil and Gas: Asset reliability in hazardous and high-stakes environments, unplanned shutdown prevention, and maintenance cost reduction across complex mid and downstream operations.

  • How difficult is AI predictive maintenance to implement?

    AI predictive maintenance is less difficult to implement than you might expect. Machine Health solutions are designed for fast deployment and low disruption. Wireless sensors are installed directly on your equipment, and the platform connects to your existing systems from day one.

    Most teams see their first machine improvement within 30 days. And because Augury’s expert support team guides you through deployment and beyond, with vibration analysts, reliability engineers, and support across 40+ countries and 10+ languages, so you’re not figuring it out alone.

  • Can predictive maintenance with AI work alongside our existing systems?

    Yes. Machine Health solutions are built to fit into your operation without adding friction. The platform integrates with leading Computerized Maintenance Management System (CMMS) and Enterprise Asset Management (EAM) systems, including SAP PM, IBM Maximo, and Infor EAM, automatically triggering work orders complete with diagnostics and repair guidance so insights flow directly into your existing maintenance workflows.

    Beyond CMMS, Augury connects with cloud and industrial data platforms, historians, and Supervisory Control and Data Acquisition (SCADA) systems via industry-standard protocols, surfacing machine data where your operators already work. And for environments with specific requirements, our open, partner-friendly platform supports custom integrations through public APIs or certified system integrator partners.

    View our complete list of partners and integrations.

  • What should manufacturers look for in an AI predictive maintenance platform?

    Manufacturers should look for a platform that provides continuous machine health monitoring, specific fault diagnostics, and clear guidance that your team can act on. It should:

    • Cover the equipment types and operating environments across your facility
    • Integrate with existing CMMS, Enterprise Resource Planning (ERP), and maintenance workflows
    • Scale across assets, production lines, and sites

    You should also evaluate how diagnostics are validated, how quickly the platform can deliver value, and what support is available to drive adoption. Augury combines Industrial AI diagnostics with expert validation, broad asset coverage, integrated workflows, and documented ROI to help teams move from machine data to confident maintenance action.

  • What is the ROI of AI predictive maintenance?

    The ROI of AI predictive maintenance is driven by operational improvements such as:

    • Fewer emergency callouts, which carry premium labor and expedited parts costs
    • Shorter troubleshooting cycles as teams arrive with diagnosed faults, not symptoms
    • Less unnecessary scheduled downtime

    Over time, catching degradation early also extends asset life cycles, shifts capital expenditure timelines, and reduces replacement frequency.

    According to a Forrester Total Economic Impact™ study, a composite organization based on Augury’s Machine Health customers typically sees payback in under six months, driven by early reductions in unplanned downtime and more efficient maintenance planning. Over three years, Forrester calculated 310% ROI and $20.1M net present value, after risk adjustment.

  • What makes Augury’s Machine Health different from other AI for predictive maintenance solutions?

    Most solutions give you data. Augury’s Machine Health gives you answers and the support to act on them. From deployment through daily use, Augury’s reliability experts, vibration analysts, and delivery team are available to support your teams, so you’re never navigating the technology alone.

    That combination of AI accuracy and human expertise in the loop is what makes Machine Health prescriptive rather than just predictive. Your teams get guidance they can trust and defend, backed by 1.1 billion hours of machine data and 260+ combined years of reliability expertise across 40+ countries.

    See why manufacturers choose Augury.

    *The Total Economic Impact™ Of Augury Machine And Process Health” commissioned study conducted by Forrester Consulting on behalf of Augury, July 2025. Results are based on a composite organization representative of interviewed customers over three years.