What do manufacturing’s top production obstacles say about the industry’s future? Find out July 29.

Augury’s Process Health Solutions

Crack the Complexity

Stop leaving profit in the pit. Turn millions of production data points into simple AI-powered recommendations that increase yield, quality, throughput, and profit.

Too Many Variables, Not Enough Time

Operators juggle dozens of constantly changing variables in pursuit of the perfect product. So they play it safe. They run conservative settings that waste energy and limit output because no one wants to be the guy who broke the line. Meanwhile, experienced operators are retiring. New hires lack the expertise. Demand swings daily.
 
The truth? You can be the smartest person in the world, and you still can’t do it. The amount of variables and data in these mining processes are too complex.
 
Relying on gut feelings won’t deliver great results. But adding AI-driven Process Health will.

Consistent Quality, Regardless of the Mode You’re Running

Process Health enables operators to pivot instantly between maximizing throughput when demand is high and optimizing for efficiency when markets are soft.

Now you can control variables that include, but are not limited to:

  • Environmental and product variables (air temperature, air humidity, incoming sand moisture and grain size)
  • Machine variables (dryer air flow, incoming product mass flow rate, heat input rate)
  • Output variables (material conveying loads, baghouse differential pressure, product temperature, product humidity, air exhaust temperature) 
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Meet Superior Silica Sands

Superior Silica Sands’ sand mining operation was drowning in complexity.  Every shift, operators managing six to seven uncontrollable variables while dealing with volatile demand swings.

“I spent hours trying to optimize this process myself and didn’t do any better than the operators,” said CEO Scott Waughtal. “It’s just too hard to manually run optimally.”

After implementing Augury’s Process Health, everything changed.

Success With Process Health

7%
Throughput increase
5%
Gas efficiency improvement
Lower
Maintenance Costs

The day I saw our operators trust the recommendations more than their gut feelings, I knew we’d turned the corner.”

Scott Waughtal, CEO Superior Silica Sands

How Process Health Works

Discover how you can optimize your lines for quality and throughput while cutting waste and energy costs with a suite of AI agents and simulations.

Diagnose

Centerline your processes. Discover the root cause of inefficiencies and what to do to hit your production goals.

Act

Adjust your process controls. Change the setpoints to meet production objectives.

Optimize

Keep getting better. Users see the impacts of their improvements over time and can adjust objectives based on shifting demands.

Diagnose

Centerline your processes. Discover the root cause of inefficiencies and what to do to hit your production goals.

Act

Adjust your process controls. Change the setpoints to meet production objectives.

Optimize

Keep getting better. Users see the impacts of their improvements over time and can adjust objectives based on shifting demands.

Diagnose

Centerline your processes. Discover the root cause of inefficiencies and what to do to hit your production goals.

Act

Adjust your process controls. Change the setpoints to meet production objectives.

Optimize

Keep getting better. Users see the impacts of their improvements over time and can adjust objectives based on shifting demands.

Ready to Simplify Your Processes?